Aminoplastic Equipment Plant

Amino molding plastic is a thermosetting plastic with amino resin as the basic component. And its powdered products made by drying and grinding can be used in the molding process of tableware, electrical appliances, sanitary ware, chessboard and other products.

The amino molding plastic production line is mainly divided into three categories: urea formaldehyde resin powder (A1), melamine formaldehyde resin powder (A5) and glazing powder (LG). The main equipment consists of reaction kettle, kneader, dryer, pulverizer, ball mill, sifter, etc.

Description

Technical characteristics

  • Our company can design, produce and install complete sets of amino molding productionlines for our We provide services that include plant design, equipment layout design, manufacture of equipment, on-site piping installation, electrical control, and cable wiring installation. At the same time, our company can support the transfer of technical formula and operation formula of urea formaldehyde resin powder (A1), melamine formaldehyde resin powder (A5) and glazing powder (LG), and provide on-site commissioning service from our process engineers.
  • The output of the complete set of production line designed by our company is generally 10 tons-30 tons/day. And the maximum annual output is nearly 10,000 tons. We can also customize the production line according to the user’s requirements for output.The products made with our equipment and process formula software can reach the relevant standards in Europe and America.
  • There is no pollution, no waste water and gas emission during the production process. And there is high cleanliness in the workshop.
  • Our company can provide customers with intelligent electrical systems, the main advantages of which are:
  • Intensive management.Those sophisticated products such as frequency converters and power distribution cabinets are centrally arranged in the electrical room, and only operation cabinets are reserved on site to improve the service life of electrical appliances.
  • Temperature control. Safe production and precise control of products are ensured by devices such as over-temperature alarm, over-temperature steam shut-off, and automatic temperature adjustment of the dryer.

 

Project Design

Design and manufacture complete equipment for processing such products as:

  • * urea moulding compound ( UMC )
  • * melamine moulding compound ( MMC )
  • * glazing powder

 

Main Items:

Chemical reactor, kneading mixer, cooling bin, belt dryer, crusher, ball mill, sieving machine.

 

General Process:

  • Site inspection for complete equipment engineering and plant layout design.
  • Release of feasibility report with related diagrams and tables
  • Sign contract and manufacture contracted equipment ( normally 2 – 3 months )
  • Installation and commissioning
  • Operation coaching and personnel training on site for 2 or 3 months.

 

Specifications

Type Capacity(300 days /24h) Installed Power(KW) Area (㎡) Steam Consumption(per ton of powder) Actual Power Consumption(per ton of powder)
A1 production line 6000tons 419.25 700 1.5 250kw.h
A5 production line 6000tons 445.75 800 1.2 350-450 kw.h
LG production line 2000tons 168.6 500 1.3 110 kw.h

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